Thermal welding

Accessory Types and Functions

Sparking Gun

Purpose: The sparking gun is a tool designed to generate high temperatures needed for welding metals or other materials. It uses the sparking method, based on the process of grinding and sparking of flint.

Technical Specifications:

Operating Temperature: Can reach up to 3000°C depending on the model.
Power: 100W–1000W (depends on the type and size of the gun).
Usage: Used for welding, soldering, and securing metals.
Mounting: Typically used with various tips designed for specific tasks.
Application: Flint guns are used in various industries, including automotive repair, electronics assembly, and metal processing.
Cleaning Scraper

Purpose: The cleaning scraper is used to clean welded surfaces from welding debris, such as ash, welding dirt, rust, and other impurities.

Technical Specifications:

Material: Typically made from durable metal or plastic material resistant to high temperatures.
Mounting: Has an ergonomic handle for comfortable use during long cleaning sessions.
Usage: Cleaning scrapers are used after welding to ensure a clean and smooth weld joint.
Clamps

Purpose: Clamps are used to stabilize the welding process. They secure the parts being joined to ensure a solid and precise weld connection.

Technical Specifications:

Material: Usually made from high-quality steel to ensure strength and durability.
Size and Shape: Different sizes of clamps depend on the welding method used and the size of the components.
Usage: Clamps are used in all welding areas, especially when a strong and stable joint is required.
Thermal Welding Forms

Purpose: Thermal welding forms are used in the welding process to ensure that the joined parts are heated to the required temperature.

Technical Specifications:

Material: Typically made from high-quality metals that can withstand high temperatures and maintain their shape.
Sizes and Types: Different shapes and sizes depend on the material being welded and the type of joint.
Usage: Used in various industrial processes requiring precise and reliable welding.
Powders

Purpose: Powders are used to create the proper environment for welding. They can be used as supplementary additives that help improve the quality of the weld and reduce material oxidation during the welding process.

Technical Specifications:

Types: There are various types of powders – welding powders, protection powders, and soldering powders.
Quantity: Powders are typically sold in packages based on the required consumption rate depending on the scope of the work.
Usage: Powders are used in various industries, including welding and soldering processes, to improve overall weld quality.
Applications

Automotive and Heavy Equipment Repair: Flint guns, clamps, and cleaning scrapers are widely used in automotive welding work, where metal parts need to be joined and reliable and stable weld joints are essential.
Electronics Industry: Thermal welding tools and powders are used in the electronics industry for precise welding and joint creation, especially in small components.
Construction Industry: Welding accessories are used in building and infrastructure construction, where strong and long-lasting weld joints are required, such as in metal structure assembly.
Industrial Manufacturing: Used in industrial equipment where high precision and reliable welding solutions are necessary, particularly in production lines and manufacturing machinery.
Advantages

Precision and Reliability: Thermal welding tools and accessories ensure high welding quality, providing a strong and stable joint.
Energy Efficiency: Welding processes using these accessories are typically very energy-efficient, as they use high temperatures only in the areas where they are needed.
Durability: Accessories such as clamps, sparking guns, and welding forms are typically very durable, lasting for long periods even under challenging working conditions.
Easy Installation: Many accessories are easy to install and simple to use, making them convenient even for smaller workshops.
Disadvantages

High Cost: Some high-quality welding accessories can be expensive, especially when used in large-scale industrial systems.
Specialized Use: Not all accessories are suitable for all industries, so their use may be limited depending on the specific welding process.
Dependence on Precision: Thermal welding processes require high precision, so any incorrect use of accessories can negatively affect weld quality.
Thermal welding is an important industrial technology that has been used for many years to ensure solid and long-lasting joints. Accessories such as sparking guns, cleaning scrapers, clamps, thermal welding forms, and powders play an important role in ensuring that the welding process is efficient, precise, and safe. Although these accessories can be expensive, their benefits and efficiency in many industrial sectors are indispensable.